Soft Solders

High-performance soft solders for electronics and industrial use

Discover our range of alloys for electrical bonding, sensitive components and installation work

Soft solders play a critical role wherever reliable joints are required at low process temperatures. At LOT-TEK, we provide soft solder alloys that are engineered for precision, reproducibility and clean application – whether you’re working in electronics assembly, HVAC systems or fine mechanical production.

Unlike structural soldering, electrical soldering focuses less on mechanical strength and more on conductive reliability. Our soft solders are formulated for optimal flow behavior and wetting, ensuring strong electrical contact on copper, tin, zinc and associated alloys.

Depending on your application, we offer a wide range of alloy compositions – from lead-free tin-copper variants to silver-containing solders or traditional eutectic SnPb alloys. All materials are manufactured to meet process-specific requirements in terms of melting point, joint geometry and wettability.

To explore available options, visit our product overview or browse through the markets we serve. You can also learn more about our company’s approach to technical joining solutions in the company section.

If you’re looking for project-specific guidance, feel free to contact us directly. We’re happy to support your production challenge.

Our soft solders: Overview

ProductProperties
99.99Snhigh strength Anfragen
99.3Sn0.7Cufor simple applications low cost dissolves copper at high temperaturesAnfragen
99Snhigh strengthAnfragen
97Sn3Cufor high temperature applicationAnfragen
95Sn5Sbhigh shear strength low thermo-dynamic fatigueAnfragen
85Sn15Znhigh strength high corrosion resistanceAnfragen
77.2Sn20In2.8AgEutectic at 118°CAnfragen
90In10Aggood wetting characteristics low melting temperatureAnfragen
52In48Sn good wetting characteristics low melting temperatureAnfragen
97In3Aghigh strength good wetting characteristics low melting temperatureAnfragen
Au82-In Soldergood wetting characteristics high melting pointAnfragen
Sn96.5Ag3.5higher strength compared to SnPb solder alloysAnfragen
Sn95Ag5 higher strength compared to SnPb solder alloysAnfragen
Sn94Ag6higher strength compared to SnPb solder alloysAnfragen

Soft solders – material profile and key characteristics

Precision low-temperature bonding for electrical and mechanical applications

Soft solders are low-melting metallic alloys primarily used for joining sensitive components at temperatures below 450 °C. Unlike brazing or welding, soft soldering enables controlled bonding without damaging thermal stress – a major advantage in electronics, fine mechanics and installation systems.

The majority of soft solder alloys are based on tin. Depending on specific application needs, these can be modified with lead, copper, silver or other elements to fine-tune flow behavior, melting range and electrical conductivity. Popular systems include lead-free tin-copper alloys, high-reliability SnAgCu combinations, or classic eutectic SnPb solders with a sharp melting point of 183 °C.

Our product overview gives you a clear summary of available soft solder alloys including their processing windows and recommended base materials.

LOT-TEK soft solders are optimized for excellent wetting, minimal residue, and compatibility with copper, tin, zinc and associated non-ferrous metals. Their proven performance makes them ideal for sensitive electronics, precision modules, or delicate thermal management systems.

You can learn more about the industries where our solder alloys are used by exploring the markets section.

Need a custom alloy or consulting support for your process? Discover who we are in our company profile or get in touch with us directly via our contact page.

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Soft solders in real-world industrial applications

From PCB assembly to precision installations – tailored for reliability

Soft solders play an essential role wherever thermal control, electrical contact and clean joining matter. Especially in electrical engineering and automotive electronics, they enable repeatable and low-stress interconnections for wiring, sensors and module components.

Another core domain is high-density medical electronics, where non-toxic, flux-optimized soft solders ensure both safety and functional durability in diagnostic devices and wearable sensors. Their RoHS-compliant variants make them suitable for advanced circuit integration in life-critical equipment.

Our soft solder alloys also find application in precision tooling and connector assembly, where fine mechanical alignment and conductivity are essential. Whether you work with multi-pin interfaces, soldered thermocouples or power relays – LOT-TEK has a solution that matches your process.

Do you handle thermally sensitive substrates or components prone to oxidation? Then our specially formulated, low-activation soft solders offer you an advantage in both manual and automated soldering environments.

In vacuum technology and high-frequency applications, the selection of alloy and flux becomes even more critical. Here, we offer guidance based on decades of experience across different industries.

Whatever the challenge – our team helps you choose the optimal soft solder composition for your specific market needs.

Processing soft solders – efficient, clean and reliable

Techniques, temperatures and conditions that matter

The effective use of soft solders depends on more than just material selection. A key success factor is matching the alloy with the right processing method – whether manual, semi-automatic or fully automated.

Most soft soldering operations take place at temperatures between 180 °C and 350 °C. Depending on the base metals and component sensitivity, wave soldering, hand soldering, reflow or selective soldering may be used. Each method requires precise control of heat, time and flux activity to ensure strong joints and low residue.

Especially in vacuum tube manufacturing, soft soldering must be residue-free and oxidation-resistant. Here, our alloys are engineered for minimal flux demand and excellent wetting behavior.

Flux selection is critical: mildly activated rosin-based fluxes are widely used in aviation electronics and safety systems, while water-soluble or no-clean fluxes are preferred in high-reliability PCB assembly.

LOT-TEK offers application-specific consulting for soft solder implementation. We help you define ideal preheating profiles, joint geometry, and post-solder cleaning steps – especially when processing sensitive or multilayered components.

Need to evaluate solderability or thermal behavior under load? We support your R&D or quality management with custom test samples and process simulation.

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Soft solder alloys – choosing the right composition for your needs

RoHS-compliant, lead-free and tailored to process requirements

The performance of soft solders depends heavily on the alloy composition. At LOT-TEK, we offer a wide portfolio of low-melting-point solder alloys optimized for various substrates and applications.

Our tin-lead (SnPb) solders remain in use for legacy applications or where exemptions apply. However, many industries now rely on modern lead-free soft solders, such as SnAgCu, SnCu, or SnBi combinations. These meet RoHS, REACH and ISO 9453 standards while offering excellent wetting and thermal stability.

Especially in electrical engineering and high-density circuit manufacturing, the correct alloy selection ensures long-term contact stability and prevents microcracking or tin whiskers.

Need high conductivity, minimal voiding, or compatibility with gold- or silver-plated surfaces? Our alloy consultants help define the right solder blend for your specific use case – whether hand soldering or reflow.

For critical assemblies in medical technology or sensor-based electronics, we also offer soft solders with ultra-low impurity levels and guaranteed batch traceability.

All our soft solder alloys are documented with technical data sheets and compliance declarations to simplify your approval processes.

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Why LOT-TEK soft solders make the difference

Precision, reliability and process efficiency from a single source

Choosing LOT-TEK means choosing confidence in every joint. Our soft solders are developed not only for excellent material performance, but for the full integration into your process landscape.

High purity levels, consistent melting ranges and optimized wetting behavior are just the beginning. With us, you benefit from solder alloys that support clean, repeatable and cost-efficient joining – whether in electronics assembly, sensor technology or installation systems.

Each of our soft solders comes with detailed material specifications, technical data sheets and application notes. Need a specific wire diameter, bar shape or preform? We deliver in a wide variety of formats – even custom geometries for high-volume production.

In highly regulated sectors like automotive electronics, aerospace or medical engineering, our solder materials are trusted for their long-term stability, RoHS conformity and process traceability.

And if you’re facing a new bonding challenge – whether in prototyping or full-scale manufacturing – our application experts are ready to help you develop the right soldering solution.

Let’s connect and explore how LOT-TEK soft solders can optimize your next application. Visit our contact page or send us your request directly.